With the increasing diversification of functional requirements for stamping parts, as a professional and experienced electrical contact manufacturer, we take serving customers and meeting their needs as our development purpose. The management decided to invest a lot of money to set up a mold research and development department. Currently, we have realized various forms of in-mold automated welding and riveting, which have won high praise from customers.

In-mold automated riveting

The automatic riveting method is suitable for large-scale and high-frequency riveting requirements. The specific steps are as follows:

1. Preparatory work: prepare all the required equipment, including automatic riveting machines, contacts, and rivets. At the same time, check the operation of the automatic riveting machine and whether the defects have been repaired.
2. Adjust the equipment: adjust the equipment parameters of the automatic riveting machine according to the parameters such as the size of the contacts and rivets to ensure the accuracy of riveting.
3. Install the contacts: install the contacts on the automatic riveting machine and adjust the position to the correct riveting position.
4. Determine the riveting position: activate the sensor on the contacts to determine the correct riveting position.
5. Start riveting: turn on the automatic riveting machine and let it automatically complete the riveting task. After completion, the riveting quality needs to be inspected.

The following matters need to be noted before riveting:

1. Choose a suitable riveting method, and choose a suitable riveting method according to the number, frequency, and location of riveting.
2. Determine the specific position and size of the riveting.
3. Use appropriate equipment and tools to ensure the accuracy and quality of riveting.

In-mold automated welding

Since the in-mold automatic welding method is complicated, it needs to be customized according to the customer’s technical drawing. It is mainly divided into the following two methods:

• Semi-automatic welding: the silver contacts produced by our company are first produced and tested in the workshop. The silver contacts then pass through the vibration plate into the stamping progressive die for welding.
• Fully automatic welding:  according to the specific requirements of the technical drawings, as long as the silver contacts on the welded parts can be produced by cutting and shaping the wire or strip in the mold, we will design the mold for fully automated in-mold welding according to actual needs.
• Our production department can meet all kinds of fusion welding and brazing methods currently popular in the market and will formulate the best welding method according to customer needs.

Our company is able to carry out automatic riveting and automatic welding in the mold at the same time, and has sophisticated production technology. Our professional technical team is at your service at any time.