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Manufacturer for Welding Contact Assembly – Welding Assembly – ZHJ

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continue on to further improve, to make sure product top quality in line with market and consumer standard requirements. Our firm has a excellent assurance program have already been established for Electric Spring Contact , Galvanized Wire , Brass Electric Contact , We have been one of your largest 100% manufacturers in China. A lot of large trading businesses import products and solutions from us, so we can easily give you the most beneficial price tag with the same quality for anyone who is interested in us.
China Manufacturer for Welding Contact Assembly - Welding Assembly - ZHJ Manufacturer and Supplier | ZHJ Detail:

Welding Assembly

We import B-5000 welding machine from Bihler in Germany, we can weld 200-300pcs per minutes.

Two basic processes are used in contact welding: individual contact pieces are welded onto solid or pre-stamped carrier strips or the stamped contact parts are manufactured from semi-finished strip with already pre-attached contact material. During welding of contact pieces the contact material is attached from either profiles (tapes), wire segments or in tip form. The maximum contact area size for high rate welding while maintaining close manufacturing tolerances is 5 x 5 mm².

Depending on the application contact materials used are based on gold, palladium or silver. To utilize the most reliable and economical manufacturing process the contact materials usually have an easily weldable backing.

Production process

 Strip uncoiling-strip leveling-Pre punching-Coin and weld-Final punching

Rate of production

300-450pcs/min

Strip width

≤60mm

Strip thickness

0.1-1.0mm

Material

Ag、AgNi、AgCu、AgFe,etc.

Contact wire diameter range

Φ0.4 – Φ2.5 mm

Contact diameter

Φ1-Φ4.5mm

Contact height

0.2-2.0mm

Bonding strength

l 80-800N l

 Longitudinal welding line≥Contact wire diameter) l  Transverse welding line≥1/2Contact wire diameter)

Stamped parts with semi-finished contact strips

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Stamped parts from semi-finished contact strip are economically produced from continuous strip. Contact material produced in our mill facilities are based on gold, palladium and silver. Copper and copper alloys are used as base carrier materials.
Clad Stampings
Many contact applications require thicker precious metal layers. These cannot be applied to the substrates economically by electroplating processes. In addition contact materials with very specific physical and mechanical properties are often required. These materials from gold-palladium alloys or based on silver are made by either alloy melting or powder metallurgy. The combination of contact and base material is achieved by cladding processes such as cold roll-cladding or hot roll-bonding.
Stamped Parts from Toplay Profiles
DODUCO manufactures contact bimetals in strip form by brazing of flator shaped strips to carrier materials followed by profile rolling. These are the basis for customer specified contact parts with raised precious metal segments for highly demanding applications.
Stamped Parts from seam-welded strips
The main advantage of seam-welded strip material for the production of contact stampings is the limited area of the weld zone. This results in softening of spring hard base materials only in the immediate weld effected area. The contact layers consist mainly of solid contact materials or composite contact profiles or weld.

Application

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China Manufacturer for Welding Contact Assembly - Welding Assembly - ZHJ Manufacturer and Supplier | ZHJ detail pictures

China Manufacturer for Welding Contact Assembly - Welding Assembly - ZHJ Manufacturer and Supplier | ZHJ detail pictures

China Manufacturer for Welding Contact Assembly - Welding Assembly - ZHJ Manufacturer and Supplier | ZHJ detail pictures


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That has a sound business enterprise credit rating, exceptional after-sales provider and modern producing facilities, we now have earned an superb standing amongst our buyers across the world for China Manufacturer for Welding Contact Assembly - Welding Assembly - ZHJ Manufacturer and Supplier | ZHJ , The product will supply to all over the world, such as: Iraq , Puerto Rico , Sao Paulo , we're now looking forward to even greater cooperation with overseas customers based on mutual benefits. We are going to work wholeheartedly to improve our products and services. We also promise to work jointly with business partners to elevate our cooperation to a higher level and share success together. Warmly welcome you to visit our factory sincerely.
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A nice supplier in this industry, after a detail and careful discussion, we reached a consensus agreement. Hope that we cooperate smoothly.
5 Stars By Andrew Forrest from Nepal - 2017.08.18 11:04
Problems can be quickly and effectively resolved, it is worth to be trust and working together.
5 Stars By Carlos from Melbourne - 2018.12.05 13:53

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