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Manufacturer for Welding Contact Assembly – Welding Assembly – ZHJ

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We keep on with our business spirit of "Quality, Performance, Innovation and Integrity". We goal to create much more worth for our customers with our rich resources, state-of-the-art machinery, experienced workers and exceptional providers for Contactor 170 Amp, Terminal Electrical Contact , Flat Head Solid Rivets , We are expecting to cooperate with you on the basis of mutual benefits and common development. We will never disappoint you.
China Manufacturer for Welding Contact Assembly - Welding Assembly - ZHJ Manufacturer and Supplier | ZHJ Detail:

Welding Assembly

We import B-5000 welding machine from Bihler in Germany, we can weld 200-300pcs per minutes.

Two basic processes are used in contact welding: individual contact pieces are welded onto solid or pre-stamped carrier strips or the stamped contact parts are manufactured from semi-finished strip with already pre-attached contact material. During welding of contact pieces the contact material is attached from either profiles (tapes), wire segments or in tip form. The maximum contact area size for high rate welding while maintaining close manufacturing tolerances is 5 x 5 mm².

Depending on the application contact materials used are based on gold, palladium or silver. To utilize the most reliable and economical manufacturing process the contact materials usually have an easily weldable backing.

Production process

 Strip uncoiling-strip leveling-Pre punching-Coin and weld-Final punching

Rate of production

300-450pcs/min

Strip width

≤60mm

Strip thickness

0.1-1.0mm

Material

Ag、AgNi、AgCu、AgFe,etc.

Contact wire diameter range

Φ0.4 – Φ2.5 mm

Contact diameter

Φ1-Φ4.5mm

Contact height

0.2-2.0mm

Bonding strength

l 80-800N l

 Longitudinal welding line≥Contact wire diameter) l  Transverse welding line≥1/2Contact wire diameter)

Stamped parts with semi-finished contact strips

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Stamped parts from semi-finished contact strip are economically produced from continuous strip. Contact material produced in our mill facilities are based on gold, palladium and silver. Copper and copper alloys are used as base carrier materials.
Clad Stampings
Many contact applications require thicker precious metal layers. These cannot be applied to the substrates economically by electroplating processes. In addition contact materials with very specific physical and mechanical properties are often required. These materials from gold-palladium alloys or based on silver are made by either alloy melting or powder metallurgy. The combination of contact and base material is achieved by cladding processes such as cold roll-cladding or hot roll-bonding.
Stamped Parts from Toplay Profiles
DODUCO manufactures contact bimetals in strip form by brazing of flator shaped strips to carrier materials followed by profile rolling. These are the basis for customer specified contact parts with raised precious metal segments for highly demanding applications.
Stamped Parts from seam-welded strips
The main advantage of seam-welded strip material for the production of contact stampings is the limited area of the weld zone. This results in softening of spring hard base materials only in the immediate weld effected area. The contact layers consist mainly of solid contact materials or composite contact profiles or weld.

Application

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China Manufacturer for Welding Contact Assembly - Welding Assembly - ZHJ Manufacturer and Supplier | ZHJ detail pictures

China Manufacturer for Welding Contact Assembly - Welding Assembly - ZHJ Manufacturer and Supplier | ZHJ detail pictures

China Manufacturer for Welding Contact Assembly - Welding Assembly - ZHJ Manufacturer and Supplier | ZHJ detail pictures


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abide by the contract", conforms to the market requirement, joins in the market competition by its high quality as well as provides more comprehensive and excellent service for clients to let them become big winner. The pursue of the company, is the clients' satisfaction for China Manufacturer for Welding Contact Assembly - Welding Assembly - ZHJ Manufacturer and Supplier | ZHJ , The product will supply to all over the world, such as: Lahore , kazan , Gabon , We set a strict quality control system. We have return and exchange policy, and you can exchange within 7 days after receive the wigs if it is in new station and we service repairing free for our products. Please feel free to contact us for further information and we will offer you competitive price list then.
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The product manager is a very hot and professional person, we have a pleasant conversation, and finally we reached a consensus agreement.
5 Stars By John biddlestone from Chile - 2017.09.26 12:12
This company can be well to meet our needs on product quantity and delivery time, so we always choose them when we have procurement requirements.
5 Stars By Hedda from Melbourne - 2018.07.12 12:19

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