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Manufacturer for Welding Contact Assembly – Welding Assembly – ZHJ

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Our company sticks into the basic principle of "Quality is definitely the life of the business, and status may be the soul of it" for Bimetal Silver Electrical Contacts , Electrical Contacts Manufacturer , Solid Copper Rivets , We sincerely welcome friends from all around the globe to cooperate with us within the foundation of long-term mutual benefits.
China Manufacturer for Welding Contact Assembly - Welding Assembly - ZHJ Manufacturer and Supplier | ZHJ Detail:

Welding Assembly

We import B-5000 welding machine from Bihler in Germany, we can weld 200-300pcs per minutes.

Two basic processes are used in contact welding: individual contact pieces are welded onto solid or pre-stamped carrier strips or the stamped contact parts are manufactured from semi-finished strip with already pre-attached contact material. During welding of contact pieces the contact material is attached from either profiles (tapes), wire segments or in tip form. The maximum contact area size for high rate welding while maintaining close manufacturing tolerances is 5 x 5 mm².

Depending on the application contact materials used are based on gold, palladium or silver. To utilize the most reliable and economical manufacturing process the contact materials usually have an easily weldable backing.

Production process

 Strip uncoiling-strip leveling-Pre punching-Coin and weld-Final punching

Rate of production

300-450pcs/min

Strip width

≤60mm

Strip thickness

0.1-1.0mm

Material

Ag、AgNi、AgCu、AgFe,etc.

Contact wire diameter range

Φ0.4 – Φ2.5 mm

Contact diameter

Φ1-Φ4.5mm

Contact height

0.2-2.0mm

Bonding strength

l 80-800N l

 Longitudinal welding line≥Contact wire diameter) l  Transverse welding line≥1/2Contact wire diameter)

Stamped parts with semi-finished contact strips

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Stamped parts from semi-finished contact strip are economically produced from continuous strip. Contact material produced in our mill facilities are based on gold, palladium and silver. Copper and copper alloys are used as base carrier materials.
Clad Stampings
Many contact applications require thicker precious metal layers. These cannot be applied to the substrates economically by electroplating processes. In addition contact materials with very specific physical and mechanical properties are often required. These materials from gold-palladium alloys or based on silver are made by either alloy melting or powder metallurgy. The combination of contact and base material is achieved by cladding processes such as cold roll-cladding or hot roll-bonding.
Stamped Parts from Toplay Profiles
DODUCO manufactures contact bimetals in strip form by brazing of flator shaped strips to carrier materials followed by profile rolling. These are the basis for customer specified contact parts with raised precious metal segments for highly demanding applications.
Stamped Parts from seam-welded strips
The main advantage of seam-welded strip material for the production of contact stampings is the limited area of the weld zone. This results in softening of spring hard base materials only in the immediate weld effected area. The contact layers consist mainly of solid contact materials or composite contact profiles or weld.

Application

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China Manufacturer for Welding Contact Assembly - Welding Assembly - ZHJ Manufacturer and Supplier | ZHJ detail pictures

China Manufacturer for Welding Contact Assembly - Welding Assembly - ZHJ Manufacturer and Supplier | ZHJ detail pictures

China Manufacturer for Welding Contact Assembly - Welding Assembly - ZHJ Manufacturer and Supplier | ZHJ detail pictures


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We pursue the administration tenet of "Quality is superior, Services is supreme, Standing is first", and will sincerely create and share success with all customers for China Manufacturer for Welding Contact Assembly - Welding Assembly - ZHJ Manufacturer and Supplier | ZHJ , The product will supply to all over the world, such as: Algeria , San Francisco , Belgium , We have constructed strong and long co-operation relationship with an enormous quantity of companies within this business overseas. Immediate and specialist after-sale service supplied by our consultant group has happy our buyers. Detailed Info and parameters from the merchandise will probably be sent to you for any thorough acknowledge. Free samples may be delivered and company check out to our corporation. n Portugal for negotiation is constantly welcome. Hope to get inquiries type you and construct a long-term co-operation partnership.
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In China, we have many partners, this company is the most satisfying to us, reliable quality and good credit, it is worth appreciation.
5 Stars By Daniel Coppin from Montreal - 2017.10.13 10:47
Hope that the company could stick to the enterprise spirit of "Quality, Efficiency, Innovation and Integrity", it will be better and better in the future.
5 Stars By Bella from Burundi - 2017.09.28 18:29

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